This Entry Door is called
The Mosier Valley Entry.
It is ribbon grain Mahogany and
has figured Redwood Panels
and water glass.
It is 40" x 84" x 1-3/4"

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This door is a beautiful rich, ribbon grain Mahogany
all vertical grain
with curly Old Grown Redwood
Click on Any Image to Enlarge
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The Panels are bookmatched
it all flows together so nicely
here is a close up of the panel

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this is insulated and tempered
"water glass"
another view
with the "eyebrow" floating off of the door on Brazilian Rosewood pins

Below is the provenance of the making of The Mosier Valley Door
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Here are some off cuts of the VG Mahogany
The final drawing after 4 versions
The raw Mahogany straighten and planed

Click on Any Image to Enlarge
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more pieces
the layout begins
and off to be coped

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the template for the arc is made and then transferred to the door
then cut out

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and the final shape is achieved by hand planing
more layout and fitting for the mid rail arced piece
here is the head piece after machining

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oh goody ...... it fits just right
then I cut the taper
and machine the mullions

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here is the final fit for the vertical mid rail
fitting the mullions ...... one by one
the final fit

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and we glue it up
where the door will stay in clamps foe 72 hrs .......... just to make sure
here are the "eyebrow" pieces ....... all cut out of one piece of wood

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the glued back together !! in an arch
very carefully
to do this

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and for purpose of design ...... I do not use the same radius as I used in the door
Here is the door after coat one of 4 coats of my oil varnish
........ pretty "hot" !

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Here is coat 2 or 3
the oil is left to soak in for 1 to 2 hours

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then wiped off
....... and I mean .... everywhere
here we are gluing up the Redwood panels

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and here .. Zoey is actually using a body grinder to clean the hardened glue off of the edges
here is a panel in progress
pretty nice ..... I add a shallow bevel

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Just before the varnish oil
sorta looks plain
..... then wow ..... they come alive

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what's he cookin' now ??
I steam the Mahogany for the curved stops
There are two different curve forms and I allow the wood to dry over night

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just out of the form
then we hand sand
here is the insulated Water Glass unit

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each stop is hand fit and cut
and it takes several hours to do it right !!
check out the nice fit

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the panels "float" behind the stops
time to think about the eyebrow
protect the finished door

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centering points from the eyebrow
lay it out and ....... just make a mark
laid out correctly

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here is the Brazilian Rosewood dowel I made for the pins that hold the eyebrow

they are cut to length
and the eyebrow is glued and clamped

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